Once in a while the ground for the relay on the fender well is not all it should be and the relay will not make strong enough contact to allow the heavy current the starter needs to go through. Do you have a test light or voltmeter available to use ?
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take each battery cable off the battery 1 at a time and clean them up ! it could be corroded battery terminals or the solenoid is sticking !
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Put a new ground wire from the battery to the motor..make sure nthe connection is clean at the motor
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are the battery terminals clean and tight ? maybe it,s the solenoid ! the solenoid is what kicks the starter in and it has to be good, the battery has to be fully charged and the battery terminals has to be clean and tight !
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Originally Posted by hanky
(Post 73371)
Once in a while the ground for the relay on the fender well is not all it should be and the relay will not make strong enough contact to allow the heavy current the starter needs to go through. Do you have a test light or voltmeter available to use ?
Sadly, I am going to take this new starter in to be tested as well. It only takes 5 minutes to pull off. Who know with remanufactured parts... Thank you for all your input. This one is REALLY puzzling to me. |
Originally Posted by granpabobby
(Post 73379)
Put a new ground wire from the battery to the motor..make sure nthe connection is clean at the motor
That ground wire attached to the block is damn near impossible to get to! If I have to replace it, it's getting bolted elsewhere. |
Whelp...
SHE RUNS!! Thanks to everyone who provided input. To have such complete strangers offer all this help and advise is truly amazing. After much racking the brain and troubleshooting it came down to something simple and stupid. The positive battery connection had corrosion hidden under the sheath behind the terminal. It still registered 12V at the solenoid but for whatever reason was creating a short when starting. My IT director at work actually figured it out. He used to be a switch tech for Nokia and couple of thing caught his ear. Anyway, cut the wire back to good wire and for good measure replaced the terminals. When I can make it back to O'Reilly's I will be purchasing new cables as well. What I don't get is why my old starter failed at the bench test? Oh well. I kept the $39 remanufactured one and called it all good. Anyway, thank you all once again. I can get back to work now! I'm sure I'll be seeing you around here. Sincerely, Troy |
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