RE: 2003 expo vibrations when turning from take off
 

i'm back and i've still not replaced the cluch pack. has antone out here ever replaced the cluch pack at the house?

RE: 2003 expo vibrations when turning from take off
 

I have never attempted it at home although i have done them in a shop. You need a special tool to remove the axle geardue to the spring that holds pressure against the spider gear set. Ford does not sell the tool although i use all thread and nuts and washers to spread the gears then i use my air hammer to spin the axel gear and then i replace the clutches and the reverse the preocess. I would suggest having ford do this if you have never rebuilt a rear diff. you also need to soak the clutched in xl-3 and gear oil for at least 1/2 hour before installing. If you have any other rear end noise this is the time to fix it. Do you have any whyne front 50-60mph?

RE: 2003 expo vibrations when turning from take off
 

The only noise i get is when making a turn at low speeds. like taking off from a stop.

RE: 2003 expo vibrations when turning from take off
 

Have you tried to add the limited slip additive to the rear end. I did that to my 03 and mine went away.

Bet that's what is causing my trouble, limited slip pack