No A/C...AGAIN...
Well, was 92° Saturday here in my neck of the woods in Western NY. Was tooling down the highway with a cool comfy breeze on my face when I noticed it getting warmer and warmer. Then it was just plain HOT. Checked and sure enough, no A/C compressor engagement. Got home and slapped the gauges on the A/C and sure enough, no pressure. System was completely empty. Gotta be a leak somewhere, so I put the nitrogen to it and sure enough, hear the hissing just below the accumulator area. Yep, leak detect everywhere. Tore the system apart and what do I find? A wear hole in the liquid line. Apparently the $29,000 sticker price of the van didn't include the missing $.03 hold down bolt for the bracket. Heck, I would have paid $.15 for the bolt. So, I cut the bad spot out, went to the hardware store and got a 1/2" compression line coupler to reconnect the line. Went ahead and installed a new front orifice (good thing as it had some crud build up on it) and buttoned everything back up. Pulled my 2 hour vacuum and charged the system back up. All is well at this time. Nice and cold...
I would say to all Freestar/Monterey owners to look at this bracket and ensure Ford bolted it down.

I would say to all Freestar/Monterey owners to look at this bracket and ensure Ford bolted it down.
Even a guy who knows what's he's doing. This van stuck the $ money out of you. Every time you redo/flush, that's $100 already. 2 canister is it?
I have mine for sale as I'm driving it.
I have mine for sale as I'm driving it.
Well, was 92° Saturday here in my neck of the woods in Western NY. Was tooling down the highway with a cool comfy breeze on my face when I noticed it getting warmer and warmer. Then it was just plain HOT. Checked and sure enough, no A/C compressor engagement. Got home and slapped the gauges on the A/C and sure enough, no pressure. System was completely empty. Gotta be a leak somewhere, so I put the nitrogen to it and sure enough, hear the hissing just below the accumulator area. Yep, leak detect everywhere. Tore the system apart and what do I find? A wear hole in the liquid line. Apparently the $29,000 sticker price of the van didn't include the missing $.03 hold down bolt for the bracket. Heck, I would have paid $.15 for the bolt. So, I cut the bad spot out, went to the hardware store and got a 1/2" compression line coupler to reconnect the line. Went ahead and installed a new front orifice (good thing as it had some crud build up on it) and buttoned everything back up. Pulled my 2 hour vacuum and charged the system back up. All is well at this time. Nice and cold...
I would say to all Freestar/Monterey owners to look at this bracket and ensure Ford bolted it down.

I would say to all Freestar/Monterey owners to look at this bracket and ensure Ford bolted it down.
"What the hell was I thinking
"...
Probably what I was thinking yesterday when I replaced the belt tensioner pulley on the Freestar to get rid of my squeak...
"Damn it's hot out"...
"...Probably what I was thinking yesterday when I replaced the belt tensioner pulley on the Freestar to get rid of my squeak...
"Damn it's hot out"...
What $ is considered cheap?
Yea is hot every where. Last night was first night windows open so central air could take a break.
Yea is hot every where. Last night was first night windows open so central air could take a break.
Word there was 'easier', not always equates to cheap/er ... Could'a been the evap core!
Cheap for me since I do my own work. $5 for a 1/2" compresson connector and 1 hour of my time to disassemble and reasssemble everything. Then I over kill on my system vacuuming. I pull vacuum for 2 hours after reaching 29.9 inHg of mercury. The I shut everything down and let the system set for 1 hour to ensure it holds a vacuum. After that, charge the system with a full charge of refrigerant. So all in all I have about 1.5 hours of actual work and do other stuff while vacuuming and setting the system set.
What I mean was to recharge refrigerant that's also $$.
Cheap for me since I do my own work. $5 for a 1/2" compresson connector and 1 hour of my time to disassemble and reasssemble everything. Then I over kill on my system vacuuming. I pull vacuum for 2 hours after reaching 29.9 inHg of mercury. The I shut everything down and let the system set for 1 hour to ensure it holds a vacuum. After that, charge the system with a full charge of refrigerant. So all in all I have about 1.5 hours of actual work and do other stuff while vacuuming and setting the system set.
Still have refrigerant in my 30lb tank that's been paid for years ago, so no real expense there either. Even if I had to buy refrigerant, WALMART has plain cans (no sealer or oil added) for $4.88 each, so a fill with them would have been about $25 (5 12oz'rs).
Cool.
If I still have the van next spring/summer, I will tackle fixing the rear air.
how much you think it would cost me should I stumble across issues with parts.
until then, I will wait for your help
If I still have the van next spring/summer, I will tackle fixing the rear air.
how much you think it would cost me should I stumble across issues with parts.
until then, I will wait for your help
Last edited by CantaFord; Aug 4, 2016 at 01:20 PM.


