Ford F-150 The entry level full size truck from Ford, one of America's best selling for decades.

Fuse Box damaged, Advice in options in fixing.

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Old Sep 17, 2021 | 11:08 AM
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livioroxas's Avatar
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Joined: Sep 2021
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From: Southern IL
Exclamation Fuse Box damaged, Advice in options in fixing.

Hello,

I'm new to this Forum but hoping to get some guidance from the wise sages of the mechanical world in order to fix my truck electrical issue.
I have a 2010 Ford F150 XLT 5.4L 4x2 (Mileage

Under 65,000)
I do some side construction/remodeling and haul a trailer, which is why I need this fixed. Long story short, There was a short in the Trailer due to a faulty ground and a faulty in the truck ground wire on the Wiring harness.
I fixed both but upon installing the trailer I noticed the Running lights on the trailer still don't work. Referring to the Ford Manual It directed me to the Fuse 31. I inspected it and found this. (Refer to Picture) The fuse box seems damaged and the bottom fuse case as well perhaps. I still haven't dove in yet since I'm doing extensive research beforehand. I was hoping for some help in deciding my options.

option 1.
Talking with a Ford OEM parts rep. he suggested I replace the whole wiring Harness (Wire Harness - Ford (BC3Z-12A581-F).
This option to me seems way too extensive/expensive and more work than I can handle.

option 2
Buy a used Fuse box off Ebay or a used OEM parts store for only the Fuse Box where all the wires are cut off on the side and have to re-soldering them each exactly to the exact same location of the previous wires. Again this is an extensive route I believe and can be very risky if I don't do this correctly with each wire.

option 3
(This I hope and believe is the smarter/better option)
My idea for this is in two parts but I was hoping that I can get some help on here with the parts or direction where I need to look bcs I cant find very much on the underside of the fuse box to show the type of terminals/connectors that are used. If I can find before or even after I remove the wiring from Slot 31 to remove the wiring in inspecting the Electrical terminal, I was thinking of just cutting back this wire (if there's not much damage) Crimp a new terminal/cartridge and solder then place in a different location, but I don't know if this is possible, or the best route in completing.

I found out that you can reroute the water pump on the Ford F150 is quite common but I believe this is used on a Bussmann Fuse BP-FMX-20LP-R.
The fuse relocation kit allows the original equipment fuel pump fuse to be moved to a new position in the fuse box for improved performance and reliability.
Not sure how well something like this can relate to my idea.

If I can get some help on any of my options or even provide a new one, I'd be happy to learn!
Let me know if you have any questions!

- Livio



 
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