2004 Ford F-250 superduty 6.0 no start
So I recently put in a new used intake manifold, got everything hooked back up, and when I turn the key, my lights flicker, it throws a glow plug check dash like as well as ABS and battery light. Will not even crank. I have no idea what to do.
Verify all electrical connections are on solidly with no corrosion (this includes the alternator sensing wire)
Charge batteries (individually is best)
Load test batteries (individually is a requirement)
Take alternator in and have it tested
Assuming you have healthy batteries that are all charged up, and a healthy alternator, then you can try cranking by disconnecting a yellow wire (with blue stripe) by the passenger fender (and by the vacuum pump and climate air blower) and jumpering it to the passenger battery (+) terminal. Do this with the key off. This will/should crank the starter.
Charge batteries (individually is best)
Load test batteries (individually is a requirement)
Take alternator in and have it tested
Assuming you have healthy batteries that are all charged up, and a healthy alternator, then you can try cranking by disconnecting a yellow wire (with blue stripe) by the passenger fender (and by the vacuum pump and climate air blower) and jumpering it to the passenger battery (+) terminal. Do this with the key off. This will/should crank the starter.
Last edited by bismic; May 18, 2020 at 07:33 AM.
Please charge and load test the batteries. I assure you one can fail quickly and you can't tell without the proper testing.
Many of us have been through this a BUNCH of times .......
Oh, and that battery light is 90% of the time an alternator issue (which can cause battery issues).
Many of us have been through this a BUNCH of times .......
Oh, and that battery light is 90% of the time an alternator issue (which can cause battery issues).
Last edited by bismic; May 18, 2020 at 10:27 AM.
So I had to get two new batteries and one alternator was fine and the other he said was 50/50. And I’ve used the yellow wire on the battery to turn it over and build up oil pressure. And I’m still waiting until I can start it.
What does that mean?


